User login
User name:
Password:
Register  Forget password?
      Prouduct list
Preparation lines of Solid Welding Wire
Welding wire chemical copper coating lines
Wire drawing machines
Production lines of Flux-cored wire
Take-up and pay-off machines
Welding wire layer winding machine
Automatic Pail Packing Line
Combining productions
HSJ-500 Automatic Bulk Packine Line
    Product Show
 Welding wire layer winding machine >> Submerged arc welding wire rewinding machine >> SUBMERGED ARC WELDING WIRE LAYER WINDING MACHINE
 
    
Number:
61715261516
Name:
SUBMERGED ARC WELDING WIRE LAYER WINDING MACHINE
Spec:
Memo:
Class:
Welding wire layer winding machine
 
    Product Readme
SUBMERGED ARC WELDING WIRE LAYER WINDING MACHINE
The submerged arc welding wire has many diameter specifications, and packaging specifications (width, inner diameter, outer diameter of different welding wire spools), which raises higher requirements to wire winding facilities. The design and manufacture of submerged arc welding wire winding machines encounter difficulties as follows:
1.    Welding wire straightening difficulty:
The welding wires have large ranges in diameters and specifications, the min. diameter of the welding wires used in submerged are welding is φ1.6, the max. diameter is φ6.4 (the actual winding scopes of our winding facilities are larger). Before rewinding welding wires must be straightened firstly, Straightener have two or three specifications suitable to rewind. The thinner the linear diameter of the welding wires, the smaller the diameter of the killing roller, and the smaller the center-to-center spacing of the straightening rollers. or vice versa. Therefore different, straightener must be used to straightening welding wires.
2.    Inconsistency of welding wire spool standards
The welding wires have various specifications, and the welding facilities used in actual manufacturing processes also have different types and have non uniform standards, these cause great difficulty in designing and manufacturing facilities. The way to operate by machines to make the arranging wires has many transmission ratios, when the winding width varies, its hard to be operated by machines, at this time, electric drive is required.
3.    Welding wire layer winding difficulty
Due to the bigger diameters of the submerged are welding wires, its difficult to arranging by hand when displacing the bottom layer of welding wires. In order to ensure arranging the bottom wire layer smoothly, slots will be grooved at the bottom of wire bush. one type of welding wire has a wire bush, but the manufacture of the wire bush is complicated and costly, equipping with more wire bush is therefore a hard problem.
4.    Vairous customers requirements
The requirements of users about winding efficiency are distinct, some of the users of the wire rewinding machine are also users of the welding wires, they have few requirements of winding efficiency, and the welding wire factories in small scale also have few requirements, but special manufactures of the submerged are welding wires require high winding efficiency.
So, manufacturing submerged are welding layer winding machines have larger difficulty, we recommend the following facilities for welding wire manufacturers to choose.
HRS-300/HRS-200 SAW LAYER WINDING MACHINE
HRS-300/HRS-200 saw layer winding machine is mainly used to coreless rewinding of submerger arc welding wire.
COMPOSITIONS OF THE MACHINE
TAKE-UP
It is driven by AC motor, and is applied to wind the welding wires to reels. Its equipped with wire arranging system is controlled by step motor, spindle speed testing, start point aligning, and braking part and etc.
Straightener
It is installed on the support of the straightening device, and is applied to straighten welding wires. Weight calculating device and wire broken protection device are also installed in it.
Pay-off
It is driven by AC motor, controlled by inverter, realizes the constant tension in the process of the welding wire winding and the braking system of pay-off is also installed in it.
Electric control panel
It is the performing part of the control system, which is equipped with inverter and other performing units.
OPERATING box
It is the controlling part of the control system, which is equipped with the special winding control system of PLC. operating buttons, displaying device, and etc.
Functions:
●Take-up is driven by inverter, and pay-off machine pays off wires through frequency converting tension to make sure the welding wires have a certain tension in winding.
●Applying PLC to control stepping motor to drive screw rods, and drive wire arranging device to arrange wires, the spool width can be adjusted.
●Having functions of welding wires straightening and PLC auto calculation of weight, spindle accurate number-recording and display rotating speed.
While braking, the PLC controls braking the machine to ensure the machine brakes accurately, quickly and steadily.
●If the electricity is cut off when the machine is in operation or the wires are broken, it has functions of auto brake.
●The multi-functional intelligent buttons are easy to operate.
TECHNICAL PARAMETERS OF HRS-300/HRS-200 SAW LAYER WINDING MACHINE:
 
System Control Mode
PLC programme control
Take-up Driving Mode
Frequency converter driving
Pay-off Machine Driving Mode
Tension Pay-off of frequency converter
Wire Arrangement Control Mode
Arranging wires by stepping motor
Designed Speed Of Spindle
300 r/min, 200 r/min
Winding Wires Specification
φ2.000 -0.04、φ2.500 -0.05、φ3.000 -0.06、φ3.200 -0.06、
φ4.000 -0.07、φ5.000 -0.08、φ6.000 -0.08
Welding Wires Spool Specification
Width 80-160、outer diameterφ400-φ900、inner diameterφ305-φ630
(desigh according to the users’requirement)
Bobbin Capacity
100kg-800kg(design according to the users’ bobbin drawings)
Nominal Power
23 kw
Covering Area
4000mm*8500mm
Total Weight Of The Machine
About 3000 kg

 

HRS-800 WELDING LAYER WINDING MACHINE
HRS-800 welding wire layer winding machine is mainly applied to coreless winding of submerged arc welding wires which diameter is from 2.0 to 2.5 in small spools. This machine pays off automatically, and has high winding efficiency.
Compositions of the machine:
Take-up—It is driven by AC motor, and is applied to wind the welding wires to spools, Its equipped with wire arranging system is controlled by step motor, spindle speed testing, start point aligning, and braking part of the take-up.
Straightener—is installed on the take-up and applied to straighten welding wires.
Dancer—is able to check, adjust the tension of welding wires in winding to ensure the welding wires to rewind smoothly.
Pay-off— is driven by AC motor, controlled by inverter, realizes the constant tension in the process of the welding wire rewinding, and the braking system of pay-off is also installed in it.
Electric control box—the performing part of the control system, which is equipped with inverter and other performing units.
Operating box—the controlling part of the control system, which is equipped with the special winding control system of PLC, operating buttons, displaying device, etc.
Functions:
●Take-up is driven by the inverter, the pay-off machine pays off automatically through frequency converting to regulate the speed, to make sure the welding wires have a certain tension in winding.
●Having functions of line speed detecting to ensure the constant speed in winding wires.
●Wire arrangement is controlled by 32-bit ARM in the way of stepping motor displacement to ensure the wire arrangements steady and in a high accuracy, no matter in normal winding or inverting wires. the wire arrangement can be operated in step.
●Having functions of wire straightening and ARM automatic calculation of weight, spindle accurate number-recording, displaying linear speed of actual winding.
●Dancer is able to check, regulate, control the tension of welding wires in reels to ensure the welding wire to wind smoothly.
●The machine brakes, it can be controlled by the computer to ensure the machine to stop accurately, quickly and steadily.
●If the electricity is cut off when the machine is in operation or the wires are broken, it has functions of automatic brake.
●The multi-functional intelligent buttons are easy to operate.
●Remainded wire measuring, machine alarm and stop when lack of wires.
TECHNICAL PARAMETERS OF HRS-800:
System Control Mode
PLC programme control
Take-up Driving Mode
Frequency converter driving
Pay-off Machine Driving Mode
Tension Pay-off of frequency converter
Wire Arrangement Control Mode
Arranging wires by stepping motor
Designed Speed Of Spindle
800 r/min
Winding Wires Specification
φ2.000 -0.04、φ2.500 -0.05
Welding Wires Spool Specification
Width 80、outer diameterφ400-φ450、inner diameterφ305
(desigh according to the users’requirement)
Bobbin Capacity
100kg-800kg(design according to the users’ bobbin drawings)
Nominal Power
About 30kw
Covering Area
4000mm*8500mm
Total Weight Of The Machine
About 3000 kg
Hits:8469  UpdateTime:2009-6-17 【Print】 【Close

Copyright 2007-2009 www.weldingwire.com.cn All rights reserved
Add:Zhengzhou,Henan,China Postcode:451482
Tel:+86-371-68743818 FAX:+86-371-68743808
E-mail:weldingwire@188.com